NanoLubTM
Clean, Space, and
Semiconductor
Applications


Nanostructures for Bigger Achievements
NanoLubTM
NanoLubTM is the world's first commercial solid lubricant based on spherical inorganic nanoparticles. NanoLubTM reduces friction and wear significantly better than conventional lubricants especially at high loads, prolongs device service life, and lowers maintenance costs and downtimes. It is useful in applications ranging from machines and tooling to jets and satellites.

Common solid lubricants are layered compounds like graphite, molybdenum disulfide (MoS2), and tungsten disulfide (WS2). Their layers slide past each to reduce friction. The edges of the layers are chemically reactive, causing them to slowly decompose, break apart, and bind to the metal surface. The relative large size of the layered platelets prevents them from entering the pores of metal parts and thus they tend to accumulate on the surface and stick to the surface of the parts they are meant to lubricate. These factors ultimately diminish their lubricating ability causing the metal parts to grind against each other and wear down. Thus, there is a need for smaller, more stable solid lubricants.

The distinct structure of nested spheres of NanoLubTM particles and their small size mean that lubricate by rolling like miniature ball bearings. Extensive evaluations show that NanoLubTM reduces friction, wear and temperature significantly better than other solid lubricants especially at high loads. It also diminishes galling, seizing and fretting of metal surfaces.

NanoLubTM is effective as an additive to fluid lubricants and greases, a powder, a thin composite metal coating, as a composite polymer film, and for impregnating self-lubricating parts.

NanoLubTM works very well on relatively rough surfaces. This means that surfaces of machined parts do not need to be tooled to a highly smooth or glossed finish. Up until now parts had to be machined to as smooth a surface as possible in order to provide extremely flat surfaces for friction reduction. By using NanoLubTM as the lubricant for the finished parts, the parts themselves can be machined to a less demanding finish since NanoLubTM reduces friction very efficiently even for rough contacting surfaces. This is because the NanoLubTM solid lubricant is trapped in the crevices of the roughened surface and is slowly released for lubricating the part during operation.


NanoLubTM can be Used in Several Ways
Additive to oils
Additive to greases
Material for impregnating parts
Component of polymer composite films
Component of metal composite coatings
Advantages of NanoLub TM
Reduces friction and wear much better than other solid lubricants especially at high loads
Longevity
High load capability
High chemical and physical stability
Saves energy and reduces pollution
Green/Environmentally friendly material
Maintains precision of machine parts
Lowers cost of parts preparation as it works efficiently even on rough surfaces
Features of NanoLub TM
Nano-size
  • penetrates into pores
  • avoids surface build-up
  • allows preparation of impregnated self-lubricating parts
Spherical shape
  • via a rolling action it reduces friction significantly more than sliding conventional layered compounds
  • chemically stable due to absence of exposed edges
  • extended operating life
  • high physical stability
  • doesn't gum up surface
Nested structure
  • self-healing lubricant for maintenance-free operation
Chemistry
  • versatile inorganic chemnistry
  • properties can be tuned via intercalation
  • special high temperature compositions
NanoLubTM Target Markets
Maintenance-free operations - aerospace, satellites and turbines
Clean manufacturing environments - equipment for semiconductor fabs
High Loads - heavy equipment and machinery
Extreme environments - high vacuum, radiation, outer space
Stringent requirements - jet engines and health care
Military applications - quieter engines, special projects
Composite films - anti-friction coating
Clean, Space, and Semiconductor Applications
Contaminant-Free Nature of NanoLub®
Applications
  • aerospace
  • semi conductor fabs
  • clean rooms
  • pharmaceutical & food industries
Item Target Value NanoLub
Total Mass Loss less than 1% 0.4%
Volatile Matter Loss less than 0.1% 0.02%
NanoLub® powder is the world's first commercial solid lubricant based on spherical inorganic nanoparticles. Evaluation of its outgassing properties was done in accordance with the ASTM E-595 test at the Soreq Nuclear Research Center, Israel. This test measures the total mass loss (TML) and the collected volatile condensed material (CVCM) of 100-300 mg samples heated under vacuum to 125°C for 24 hours. The criteria TML<1% and CVCM<0.1% are used for certification of materials for space applications.

The total mass loss and volatile mass loss of NanoLub® under these conditions was several times lower than the specified target values.

Solid lubricants are required in space applications since in such low pressure environments conventional liquid and grease lubricants are generally not suitable. In these circumstances the liquids are not stable and their degradation contaminates and spoils sensitive optical and mechanical equipment. Besides aerospace, the high stability and contaminant-free nature of NanoLub®, as demonstrated in these tests, show that it is an ideal lubricant for ultra clean environments such as for semiconductor fabrication facilities.

See us at the STLE Annual Meeting May 18-22, 2008 Cleveland, OH, USA, Booth #401
Headquarters:
ApNano Materials, Inc.
22 W. 38th Street
New York, NY 10018-6262
USA
Telephone: +1-212-302-2070
Fax: +1-212-719-0893
E-Mail: hq@apnano.com
Web Site: www.apnano.com
R&D Center:
NanoMaterials, Ltd.
18 Einstein Street
P.O. Box 4088
Weizman Science Park, Bldg. 18
Nes Ziona 74140
Israel
Telephone: +972-8-930-2671
Fax: +972-8-930-2675
E-Mail: rd@apnano.com
Web Site: www.apnano.com